Maintenance has frequently been the target of cost reduction efforts, often disregarding the consequences for equipment availability. Cutting expenses in the maintenance budget may directly contribute to improving the bottom line. However, the financial losses incurred from production disruptions caused by equipment downtime are not immediately apparent, even though they can be significantly greater than the savings achieved through maintenance cost reductions. Implementing the methods discussed in this seminar will have a beneficial effect on business objectives, ensuring a positive impact on overall performance.

Course Objectives:

Proactive management practices to improve the effectiveness of their maintenance management system
Reliability and risk based approaches to optimize preventive maintenance and improve reliability
Developing and implementing total life cycle asset management strategies
Developing and implementing an enhanced performance measurement scorecard and link this to more effective decision making in maintenance
Optimizing the maintenance logistics support functions

Who Should Attend?

Maintenance Managers interested in raised the performance of their department to a higher level Maintenance Engineers, Reliability Engineers and Maintenance Technical Support staff wishing to enhance their knowledge and improve their knowledge of tools and techniques they can use to improve maintenance performance
Maintenance Supervisors and Maintenance Planners and Schedulers wishing to enhance their knowledge and improve their knowledge of tools and techniques they can use to improve maintenance performance reliability and risk-based approaches to optimize preventive maintenance and improve reliability
Developing and implementing total life cycle asset management strategies
Developing and implementing an enhanced performance measurement scorecard and link this to more effective decision making in the maintenance
Optimizing the maintenance logistics support functions

Course Outlines:

Introduction and Objectives
Introduction to CEMM & Overview of CEMM
Functions The Operating context
Top Down vs. Bottom Up Approach
Reliability & Maintainability
Introduction to Reliability Engineering where to find reliability information in your organization

Reliability & Maintainability (Cont.)
How to use reliability information for maintenance Maintainability& Video
Functional Failures
How to identify and document Functions and Functional Failures Total Productive Maintenance
Introduction to TPM
Reliability Centered Maintenance
Introduction to RCM

Process Simulation
Availability & Process Simulation (+ demonstration)
FCA
Failure Characteristics Analysis (FCA)
Maintenance Administration
Development & Use of Maintenance Goals & Objectives
Maintenance Strategy Selection
"Applicable and Effective" maintenance tasks

Maintenance Strategy Development
Exercise Failure Modes, Effects and Consequence Categories Maintenance Strategy Selection
Work Planning and Cost Control
Work Planning and Cost Control Exercise
Computerized Maintenance Management Systems
Introduction to CMMS
Wash-up
CEMM Course Review & Questions Distribution of reference material

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