The objective of this course is to impart knowledge about the functioning, components, and maintenance needs of centrifugal compressors. In oil and gas treatment processes, specialized equipment is vital for generating the energy necessary to transport significant volumes of liquids and gases through purpose-built pipelines and piping systems. This movement spans from the oil and gas fields to refining and processing plants, and ultimately to storage and sales facilities. Such fluid transportation is facilitated by rotating equipment, which plays a crucial role in increasing pressure for both liquid and gas flows, ensuring the smooth transfer of fluids to their intended destinations.

Course Objectives:

Understand the construction and mechanical aspects of compressors and be able to identify their component parts.
Understand the operation of centrifugal compressors and their associated control systems.
Have a greater understanding of common compressor failure problems and methods for troubleshooting them.
Explain the basic maintenance requirements of centrifugal compressors.
familiarize with the fundamentals of pumps, compressors and gas turbines
understand the principles of pump, compressor, and gas turbine theory of operations
understand different types of pumps, compressors and gas turbines
explain the functions and principles of operation of each of the major components of these machines and systems components
monitor pump, compressor and gas turbine reliability, availability and cost-effectiveness
know how to measure and control of performance and efficiency of these machines
understand the principles of pump, compressor, and gas turbine start-up procedures and to introduce standard operating procedures for the package
know the procedure of how to maintain and inspect the pumps, compressor and gas turbine to improve skills in executing activities in a safe and right manner
know how to inspect and diagnose the root cause of the problems
learn troubleshooting techniques for operational problems of pumps, compressors and gas turbines
define the gas turbine engine
understand the GT thermodynamic cycle and engine theory
identify gas turbine parts
know the function of major package components
demonstrate the support and auxiliary systems
classify the different types of compressors
study the different types of combustion chamber and turbines
learn the recommended operating procedures
develop skills in troubleshooting

Who Should Attend?

The Pumps, Compressors and Turbines training course is designed to benefit all levels of Technical Personnel in the oil and gas industry as well as in chemical and process industries but will greatly benefit:

Engineering Personnel
Technical Personnel in Charge of Operations and Maintenance
Maintenance and Operation Engineers
Supervisors
Operators

Course Outlines:

Introduction and Basics of Centrifugal Pump

Pump Introduction

Hydraulics – A Few Basics
Vapor Pressure
Pump Classification

Centrifugal Pump Basics

Principle of Operation,
Pump Classifications
Mixed Flow Pumps
Axial Flow Pumps
Low-pressure & High-pressure pumps
Single-suction & Double-suction pumps
Single-stage and Multi-stage pumps
Volute & Diffuser pumps
Closed impeller, open, impeller or Semi-open impeller
Casing Construction (Radially Split, Axially Split, Double Casing)
Impeller Shrouds (Open, Partially Open, Closed)
Shaft Position (Horizontal, Vertical)
Wear Ring Running Clearances
Pump Bearings
Antifriction bearings
Journal bearings
Range of applications
Lubrication of bearings

Operations, Trouble Shooting & Maintenance of Pumps

Pumps Operation Procedures

Operating conditions
Pump curve against piping system curve
System curve calculation
NPSH available and required
Suction system configurations
NPSH measurement
Normal operating range
Best operating condition
The minimum flow rate limit
The maximum capacity limit
Off-design operation
Operation difficulties

Pump Troubleshooting

Pump Installation, Startup and Operation Guidelines
Pump Inspection and Performance Control
Pump Maintenance Based on Daily Observations of Pump Operation,
Diagnoses of Pump Troubles and Records of Inspections and Repairs
Control of Lubrication System
Mechanical Seals, Bearings and Couplings
Vibration Control and Analysis
Cavitation in pumps

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