Corrective and Preventive Maintenance Program

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Corrective and Preventive Maintenance Program Course
Introduction:
By the conclusion of this course, participants will acquire comprehensive knowledge regarding maintenance, computerized maintenance programs, and maintenance planning. The course covers fundamental concepts, including an overview of maintenance background and the significance of the human factor in maintenance operations.
Participants will also learn how to establish a preventive maintenance program, a critical aspect of efficient maintenance planning. This includes understanding the principles behind preventive maintenance, developing maintenance schedules, and implementing strategies to proactively address potential issues before they escalate.
Course Objectives:
To supply the participants with the proper systems used in preventive maintenance programs used in industry according to standards
Who Should Attend?
Mechanical, Maintenance & Electrical , planning Engineers, Supervisors, Mangers. Also course is useful for workshop & warehouse staff.
Course Outlines:
Basic Concepts
- Maintenance Background Overview
- Maintenance Engineering Objectives
- Maintenance Terms and Definitions
- Maintenance Management
- The Duties of a Maintenance Department
- Maintenance Philosophy
- Maintenance Organization
- Considerations in Using Outside Contractors
- Human Aspects in Maintenance
Setting Up a PM Program
- Introduction
- Scope of PM
- The necessity of Applying for PM Program
- Comparison Between PM and CM
- Benefits of Applying PM Program
- Functions of PM
- Major Steps of Setting-Up a PM Program
- Training on PM Activities
- Spare Parts Corrective Maintenance steps
- Corrective Maintenance of Downtown Components
- How to reduce CM Time
Maintenance Planning and Scheduling
- Maintenance Pyramids of Excellence
- Maintenance work process
- Maintenance Planning Horizons
- Planning Process
- Maintenance – material link
- Pre-Job & Post Job Preparation
- Standard Job Plan
- Planner’s Role
- Scheduling & Backlog Management
- Best Practice
- Planning & Scheduling Tools
- Using Microsoft Project as a planning tool “ workshop”
Maintenance of Economics & Cost
- Types & reasons for Maintenance Cost
- Maintenance of budget & Types
- Budget Preparation Approaches
- Maintenance Cost Estimation
- Chart of Accounts
- Budget Considerations
- Budget Summary
- Critical Path Method “CPM” Workshop
Computerized Maintenance System
- Difference between CMMS & EAM
- CMMS Capabilities & Objectives
- CMMS Functions
- CMMS Benefits
- CMMS Constrains
- CMMS Selection Steps
- CMMS Selection Criteria
- Package Demo “ Case Study”