Electrical Equipment Protection Safety Testing and Inspection
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Electrical Equipment Protection Safety Testing and Inspection Course
Introduction:
Ensuring the readiness of equipment for commercial service involves conducting comprehensive tests on all its functions under varying conditions. The principle of "do not believe, until it is proven" is crucial in achieving successful testing and ensuring the satisfactory operation of electric systems. The ultimate confirmation of equipment readiness occurs during the start-up phase when it is energized and subjected to load testing.
Any errors that may have been overlooked in earlier stages of the project are typically discovered during the commissioning process. During testing, engineers are exposed to both high and low voltages as well as currents. To mitigate the risk of injuries and damages, it is essential for engineers to undergo thorough training, enabling them to fully comprehend the processes involved and meticulously plan each step of the commissioning phase.
By adhering to meticulous testing and commissioning procedures, engineers can prevent injuries, minimize damages, and ensure the efficient and safe operation of modern electrical systems.
Course Objectives:
Upon the successful completion of the workshop, each participant will be able to:-
· A better understanding of commissioning procedures
· A better understanding of troubleshooting procedures
· An improved capability in the use of test equipment
· A better understanding of failure modes and failure analysis
· Understand the testing process
· Plan and prepare for testing
· Plan and carry out inspections
· Perform primary and secondary injections
· Plan the first energization
· Perform phasing tests
· Consider safety aspects during testing
· A refreshed awareness of electrical safety concerns
Who Should Attend?
This training course is suitable for a wide range of professionals but will greatly benefit:
- Testing Engineers / Technicians
- Maintenance Engineers / Technicians
- Managers of Engineering departments
- Consulting Engineers / Technicians
- Project Engineers
- Safety Professionals
- Others who want a solid preparation in testing & commissioning
Course Outlines:
Importance of Start-Up, Commissioning, and Testing of Electrical Systems
- Definition of Start-up, Commissioning, and Testing
- Pre-commissioning Procedures
- Reasons for Start-up, Commissioning, and Testing
- Substation Commissioning – Gas Insulated Substation
- Managing Commissioning with IEC 61850 and GOOSE
- Earthing System including Clean Earth, Intrinsic Safe Earth, and Planet Earth
- Major Components of GIS Substations
- GIS with Vacuum Interrupter
The Technology of Electrical Equipment
- Transformers – Power supplies (UPS) – Batteries
- Generators – Switchgear – Disconnect switches
- Neutral ground resistors (NGR)
- Motor control centers (MCC) – Variable frequency/speed drives (VFD/VSD)
- Programmable logic controllers (PLC) – Distributed control systems (DCS)
- Power monitoring
- Control relays/timers/switches – Motor/feeder protective devices
- Miscellaneous equipment – Heaters, solenoid valves, electric valve actuators, and signaling/alarm devices
Commissioning and Testing of Electrical Equipment
- Methods
- Principles – Special techniques
- NEC checklists
Commissioning Test Equipment (CPC 100, Omicron 356, CIBANO, ARCO, TESTRANO) and Circuit Breakers including Instrument Transformers
- Types of Tests and Equipment for Commissioning
- IR test, Primary Injection Test, Secondary Injection Test
- HV Test, AC Hipot Test, DC Hipot Test and Connections
- Infrared and Partial Discharge Monitoring
- Circuit Breaker Functional Tests
- Tests for SF6 Circuit Breaker
- SF6 Management
- Construction and Test for Current Transformer and Voltage Transformers
Troubleshooting of Electrical Equipment
- Methods – Terminology – Principles
- Special techniques
- Case studies/examples
- Single line drawings
- Group exercises
The Use of Test Equipment
- Digital voltmeter (DVM)
- Megger
- Frequency meter
- Temperature pro