Fans and Blowers: Performance, Measurement and Maintenance
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Fans and Blowers: Performance, Measurement and Maintenance Course
Introduction:
Fan and blower systems are utilized in a wide range of applications, including residential, industrial, and plant settings. To ensure optimal performance, it is crucial to establish accurate specifications and make appropriate selections for these machines. This course will delve into the various types of fans and blowers, exploring their applications, structure, and operation. Participants will gain an understanding of the performance curves of these machines and their interaction with the duct system, which is vital for achieving trouble-free operation and minimizing machine downtime.
Course Objectives:
- Learn to read and use correctly the fan performance curves
- Learn how to calculate the performance curves of fans and blowers
- Understand how different factors affect fan/blower performance
- Learn how to write the right specifications, and do the right fan selection
- Learn how to apply the related standards and specifications of fans
Who Should Attend?
Heads of Maintenance and Operation, Mechanical and Chemical Engineers, Equipment Specialists, Technical Engineers, Rotating Equipment Engineers, Vibration Monitoring Engineers, Planning Engineers, Lub
Course Outlines:
Fans and Blowers Fundamentals
- Fan Types
- Axial-flow Fans and Centrifugal Fans
- Vane Types:
- Backward-Curved Vanes, Airfoil Vane, Radial Vane, and Multiblade type,
- Suction Type:
- Setting Method
- Rotor Supporting
- Shaft Direction
- Performance curves
- Performance Terms
- Fan Performance Data/Curves
- Factors Affecting Fan Performance: improper inlet conditions, non-uniform inlet,
- Measurement of fan performance curves
- Outlet Duct Test Setup
- Fan Performance Calculation
- Fan Similarity Laws
- Speed Change Fan Law
- Size Change Fan Law
- Density Effect
- Fan Efficiency
- Efficiency Factors
- Efficiency Ratios
Fan Operation and Control
- Performance Range
- Fan Applications
- System Resistance Data/Curves
- Fan and System Interaction, Operating Point
- Fan and System Matching
- Effective Duct Length
- Fan Operating Modes
- Series Operation
- Parallel Operation
- Multi Staging
- Surging and Pulsation Problem
- Mechanics of Surging
- Solutions for Surging
- Fan Performance Regulation
- Types of Dampers
- Regulation by Outlet Damper
- Regulation by Inlet Damper
- Regulation by Inlet Box Damper
- Regulation by Speed Control
Maintenance and Trouble Shooting
- Vibration:
- Vibration Sensitivity
- Maximum Operating Speed
- Torsional Vibration Analysis
- Vibration Severity Charts
- Shaft Design
- Impact Testing
- Duct Pulsation
- High Motor Temperature
- Noise
- Sound Pressure Level
- Poor Performance
- High Bearing Temperature
- Excessive Starting Time
- Cleaning systems
- Coupling Alignment
- Tolerances
- Balancing
- Permissible Residual Unbalance
- Balancing Quality Grades
- Lubrication
- Oil Lubrication
- Circulating Oil System
- Grease Lubrication
- Fan Bearing Types
- Erosion
- Dust Loading
- Particle and Gas Velocities
- Particulate Flow Rate
Selection and Specifications
- AMCA
- Air Movement & Control Association International
- Standards and Codes
- Fan Selection