Engineering and Maintenance
Machinery Vibration Analysis and Predictive Maintenance
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Machinery Vibration Analysis and Predictive Maintenance Course
Introduction:
Course Objectives:
At the end of this course participants will have:
- An understanding of a range of Predictive Maintenance Technologies
- Knowledge of the potential contribution of each these technologies to maintenance efficiency
- Guidelines indicating how these technologies can interact with and support each other
- Hints and Tips for practical application of these technologies so as to achieve the best results
- A practical approach to developing an action plan to utilize these technologies in their own areas of responsibility, fitting them into the overall maintenance strategy, and measuring benefits
Key Benefits, The knowledge gained in this course will:
- Enable the delegate to develop a proactive maintenance regime within the organization.
- Give the delegate confidence to carry out failure analyses thereby avoiding repetitive failures.
- Allow tighter control of maintenance budgets by the avoidance of unplanned equipment failures in service.
Who Should Attend?
This course is directed towards Supervisors, Team Leaders and Managers in Maintenance, Engineering and Production.
Course Outlines:
Predictive Maintenance Concepts
- Introduction
- Maintenance Strategies
- Predictive Maintenance – background and history
- Predictive Maintenance Technologies – an overview
- Potential Failure Analysis – deciding which technologies to apply
- Criticality Analysis – which machines to monitor
Vibration Analysis
- Introduction to Vibration Analysis
- Frequency Analysis and the Fast Fourier Transform
- Vibration Transducers
- Vibration measurement and transducer placement
- Vibration Analyzers
- Basic Failure Mechanisms with examples
- Phase Analysis
Vibration Monitoring
- Vibration Standards and Alarm Levels
- Vibration Diagnostics
- Amplitude Demodulation – aka Enveloping, SSE, HFD,
- Vibration on Rolling Element Bearings
- Vibration on Pumps
- Vibration on Compressors
- On line versus off line Vibration Monitoring
Other Predictive Maintenance Techniques
- Infrared Thermograph
- Thermo graphic applications
- Passive Ultrasonic - contact and non-contact
- Ultrasonic Applications
- Tribology – oil analysis
Managing Predictive Maintenance
- Performance and Efficiency Monitoring
- Managing the Predictive Maintenance effort
- Cost Analysis
- Reporting Techniques
- Integrating Predictive Maintenance into the Maintenance Plan