Maintenance Strategy Development and Cost Effective Implementation

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Maintenance Strategy Development and Cost Effective Implementation Course
Introduction:
Course Objectives:
By the end of the training, participants will be able to:
§ Understand the concepts of costs, capital, profit and ROI
§ Understand the cost impact of unanticipated failure
§ Apply proactive policies to reduce future maintenance costs
§ Structure and analyze failure data to reduce repetitive failures
§ Identify root causes of unanticipated failure costs
§ Reduce resource costs through efficient work management practices
§ Decide rationally what maintenance activities to outsource and what not
§ Use the features, functions, and benefits of lean maintenance contracts
§ Use the most applicable type of maintenance contracts (incl. Service Level Agreements) and when/how to apply them
§ Define service levels and monitor the contractor performance
§ Develop and negotiate a maintenance contract
Who Should Attend?
This course is intended for
- Planners
- Supervisors
- Engineers
- Reliability engineers
- Maintenance team leaders and managers
- Operations team leaders and managers
Course Outlines:
Equipment Life-cycle Cost Introduction
- Definitions of reliability, maintenance & asset management
- The concept of costs, capital, profits and return on investment
- The ‘Asset Healthcare Model’
- Key areas of asset management
- Open discussion sessions
Cost Factors and Causes
- The real cost of unanticipated failure
- Asset performance standards
- The forms of asset failure and degradation
- The causes and nature of asset failure and degradation
- The effects, cost and risks of asset degradation
- Practical application and discussion of case study
Breaking the Cycle of Degradation and Costs
- Programmed maintenance
- Programmed maintenance intervals
- Condition-based maintenance intervals
- Implementing optimized PM programs
- Optimizing spares to support the maintenance program
- Practical application and discussion of case study
Cost Reduction through Defect Elimination
- Failure of data collection and analysis
- The impact of chronic failures versus intermittent failures
- Focus improvement through Pareto analysis
- Quantify losses in life cycle terms
- The rigorous root cause analysis techniques
- Root cause analysis case study
- Discussion of software and templates to support analysis
Work Management converts Strategy to Practice
- Work identification and defect reporting
- The importance of backlog
- Planning for quality and reliability
- Capacity planning
- Scheduling for efficiency
- Work logistics and preparation
- Checklists and practical aspects work quality control
- Final discussion and evaluation
Outsourcing Considerations
- Introduction
- Asset management - The business impact of maintenance
- Considerations in outsourcing maintenance – what to outsource and what not?
- Activity on asset matrix
- Risks involved
- Outsourcing maintenance activities – case study
Maintenance Contracts