Maintenance Technology Best Practices: Inspection, Analysis and Monitoring

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Maintenance Technology Best Practices: Inspection, Analysis and Monitoring Course
Introduction:
Course Objectives:
- To provide a step-by-step guide to maintenance best practice starting with foundations and building up to best practice that will deliver maximum business benefits
- To instruct Maintenance optimization best practice techniques
- To provide opportunities to discuss the application of these best practices
- Provide an opportunity to learn these concepts through practical exercises
Who Should Attend?
It is highly recommended that all Maintenance, Reliability, Engineering and technical support staff including leadership and management attend this workshop. If you and your company are interested in greatly increasing productivity, this will be a very valuable course.
Course Outlines:
An Overview of Key Maintenance Work Processes
- Introduction to Maintenance Management
- Definitions of key terms
- Types of Maintenance - Reactive, planned and improvement jobs, Preventive and Proactive
Maintenance Management Systems
- Maintenance Planning and Scheduling
- Computerized Maintenance Management Systems
- Developing Maintenance Key Performance Indicators
Preventive Maintenance and Maintenance Strategy
- Maintenance Organization Structure and Policies
- Developing and Implementing a Preventive Maintenance Program
- Applying Reliability Based principles to Maintenance Strategy Development
Maintenance Logistics and Cost Control
- Managing Maintenance Spare Parts and Logistics
- Optimizing Spare Parts Inventory Levels
- Maintenance Budgeting
- Controlling Maintenance Costs
- Introduction to Life Cycle Cost Concepts
Maintenance Team Work
- Engineering, Production & Maintenance Teams
- Benefits of Integrated teams
- Motivation and empowerment
- Total Productive Maintenance Concepts
- Implementing Team-Based Continuous Improvement in Maintenance
Failure of Machines and Inspection Based Failure Analysis
Causes of Machinery Failure
- Wear Mechanisms
- Fatigue
- Fretting
- Corrosion and Electrolytic
Fundamental Machine Problems
- Balance Problems
- Alignment Problems
- Machinery Mounting Problems
Component Failure
- Plain Bearings
- Rolling Element Bearings
- Couplings
- Seals
- Gears Drives
- Belt Drives
Statistical Failure Analysis and Reliability
- Job Feedback and the Importance of History Records
- Pareto Effects
- Elementary Statistics
- Collection, Analysis, Representation and Interpretation of Statistical Data
- Reliability Models
- Maintenance Cost Optimization
Condition Based Maintenance
The Condition Based Approach
- What to Monitor and Where
- Condition Monitoring Systems
- Trending of Monitored Data
- Frequency of Measurement
- Parameter Symptom Limits
- Remaining Life Prediction
Machinery Condition Monitoring
- General Purpose CM
- Thermal Monitoring
- Lubricant Monitoring
- The Essentials of Vibration Monitoring
- What is Vibration
- How to Measure Vibration
- Where to Measure Vibration
- How to Represent Vibration
Vibration Analysis
- Overall and Spectral Representation
- The Big Five Machine Faults
- Detecting Faults Using Vibration
- Diagnosing Faults Using Vibration