Management Strategy and the Quality of Maintenance Systems
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Management Strategy and the Quality of Maintenance Systems Course
Introduction:
The Maintenance Management training course spans over 5 days and covers essential disciplines that are integral to effective work planning, scheduling, and work control. The first week provides a comprehensive overview of these core Maintenance Management practices.
In the second week, participants will further deepen their understanding by delving into Maintenance Auditing and Continuous Improvement. These crucial tools are designed to uphold and strengthen the core disciplines. They facilitate improvement initiatives, identification of best practices, and contribute to the formulation and development of strategies.
By completing this training course, participants will acquire a solid foundation in Maintenance Management and gain the necessary skills to conduct audits, drive continuous improvement, and implement strategies to enhance overall maintenance practices.
Course Objectives:
At the end of this training course, you will learn to:
· Identify planning and scheduling best practices and key Elements for taking action on them
· Understand how world-class organizations solve common planning problems
· Evaluate your practices compared to those of others
· Improve the use of your information and communication tools
· Improve productivity through the use of better, more timely information
· Create and preserve lead-time in work management and use it for planning and scheduling resources
· Improve consistency and reliability of asset information
· Achieve more productive turnarounds
· Optimize preventive and predictive maintenance strategies
· Audit your maintenance operations
· Use the results to establish and monitor an effective improvement strategy
· Establish Auditing as a key element of the maintenance management strategy
· Make a business case for improvement initiatives
· Use / reference benchmarking and a range of Lean Six Sigma tools and techniques to drive improvement initiatives
Who Should Attend?
This training course is suitable for a wide range of professionals but will greatly benefit:
- Professionals who are involved in the management and control of maintenance planning, scheduling and work control, including planners, schedulers and users of the CMMS
- Also, any stakeholders in the Work Planning function would benefit from attending this training course
- Internal auditors and those seeking to drive maintenance improvement through audit and benchmarking
Course Outlines:
Modern Maintenance Management Practice in Perspective
- Maintenance in the Business Process
- What does it look like
- What it could look like
- Evolution in Maintenance Management
- Reactive vs. Proactive Maintenance
- World-Class Maintenance Management
Maintenance Policies and Logistics Planning
- Equipment Classification and Identification
- Document Identification and Classification
- Maintenance Management Policies
- Maintenance Work Prioritization
- Maintenance Logistics Planning
Failure Management Program Development
- Failure Modes, Effects and Consequences (FMEA)
- Failure Management Policies
- Application of RCM in the Development of Failure Management Policies
- Implementing Failure Management Policies
- Corrective Maintenance Planning
- Logistic Requirements Planning
Work Scheduling and Control
- Work Notification Process
- Development of Weekly Master Schedule
- Determine Resource Availability
- Determine Equipment Outage Requirement
- Management of the Forward Workload (Backlog)
- Weekly Master Schedule Implementation
Performance Measurement, Management Reporting, and Analysis
- Information and Control
- Management Levels and Information
- Performance Indicators
- Workload Performance Indicators
- Planning Performance Indicators
- Effectiveness Performance Indicators
- Cost Performance Indicators
- Management Reports
Introduction and Foundation Concepts
- Introduction to Auditing
- Introduction to Benchmarking
- Maintenance Management models for different operations
- International standards models