Material Handling in Chemical Industries

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Material Handling in Chemical Industries Course
Introduction:
Course Objectives:
The course will provide expert advice aimed at reducing the potential hazards and either removing risks or minimizing the potential consequences in the event of an incident. It will develop provide a practical guideline for the evaluation and general design of operations used for the safe and effective storage and handling of chemicals. It will cover a range of industrial scenarios. These practical case studies and exercises will provide the participants with the necessary knowledge and guides for the right and safe handling of chemicals in petroleum sites.
At the end of the course, the delegates will be able to:
- Refer to the relevant regulations regarding chemical handling and hazardous material.
- Determine the characteristic of a wide range of hazardous substances.
- Minimize the risk of their hazardous potential being released.
- Do the basic design and layout for good storage and handling procedures.
- Perform safe operations involving bulk storage, transfer, and handling.
- Manage incidents involving the release of hazardous substances.
- Prepare and use the relevant procedures when dealing with chemical spillages.
- Prepare the reports for submission to the relevant authorities.
- Prepare and use the safe disposal procedures for unwanted substances
Who Should Attend?
The course will provide expert advice aimed at reducing the potential hazards and either removing risks or minimizing the potential consequences in the event of an incident. It will develop provide a practical guideline for the evaluation and general design of operations used for the safe and effective storage and handling of chemicals. It will cover a range of industrial scenarios. These practical case studies and exercises will provide the participants with the necessary knowledge and guides for the right and safe handling of chemicals in petroleum sites.
Course Outlines:
INTRODUCTION
The relevance of ISO 14001 EMS, and OHSAS 18001
IDENTIFICATION, CLASSIFICATION, AND PROPERTIES OF
HAZARDOUS CHEMICALS
- Hazardous Chemicals Definitions
- Health Hazard
- Physical Hazard
- Hazard Rating
- Hazard Classes
- Classification of Chemicals:
- Methods of Classification
- Solids, liquids, gases
- Flammable & Explosive Chemicals
- Inorganic and organic materials
- Oxidants and reducing agents.
- Physical Properties of Chemicals
- Hazard Classification Systems
- Fire Hazards
- Toxicity Hazard
- Corrosive Hazard
- Chemical Reactivity Hazard
EXPOSURE HAZARDS & HEALTH AFFECTS CHEMICALS
- Overview
- Routes of Entry
- Acute Effects
- Chronic Effects
- Exposure Definitions, Limits & Calculations
- Health Effects of Chemicals
- Eyewash
- Emergency Shower
- Medical Consultation
CHEMICAL & HAZARD LABELLING
- Overview
- Chemical Labeling
- Hazard Identification System
- Warning Systems
MATERIAL SAFETY DATA SHEET (MSDS)
- Overview
- MSDS Content
- How to Read MSDSs and Understand Them.
- Exercise-1: A group discussion of some MSDSs of Typical Chemicals used
- Exercise-2: Selected participants will be required to read and explain for the others some MSDSs
STORAGE OF CHEMICALS
- Overview
- Chemicals Compatibility
- Bulk Chemical Storage Facilities
- Storage of Flammable & Explosive Chemicals
- Storage of Compressed Gas & Cryogenics
- Specialized Storage Requirements
- Common Mistakes in Chemical Storage
- Case Study
GENERAL RULES & PRECAUTIONS OF CHEMICAL HANDLING
- Overview
- Work Practice Controls
- Basic Chemical Handling
- Handling of Compressed Gas
- Working Alone
- Standard Operating Procedures (SOP)
- Fire Precautions
- Warning Notices & Security
- Good Housekeeping
- Case Study: to show some common wrong actions & ask the participants to propose the correct safety procedures _ Group discussion.
PERSONAL PROTECTION
- Personal Protective Equipment (PPE) and Clothing