Operation Troubleshooting and Corrective Maintenance
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Operation Troubleshooting and Corrective Maintenance Course
Introduction:
By the completion of the course, participants will have a better understanding of maintenance, computerized maintenance programs, and the fundamentals of maintenance planning, which include an overview of maintenance history and the role of humans in maintenance. Additionally, the data required to establish a program of preventive maintenance, as well as the identification of maintenance costs and economics to enhance their maintenance planning system.
Course Objectives:
To supply the participants with the proper systems used in preventive maintenance programs used in industry according to standards.
Who Should Attend?
Mechanical, Maintenance & Electrical, planning Engineers, Supervisors, Mangers. Also course is useful for workshop and warehouse staff.
Course Outlines:
Basic Concepts
- Maintenance Background Overview
- Maintenance Engineering Objectives
- Maintenance Terms and Definitions
- Maintenance Management
- The Duties of a Maintenance Department
- Maintenance Philosophy
- Maintenance Organization
- Considerations in Using Outside Contractors
- Human Aspects in Maintenance
- Maintenance Leadership “ workshop”
Setting Up a PM Program
- Introduction
- Scope of PM
- Necessity of Applying PM Program
- Comparison Between PM and CM
- Benefits of Applying PM Program
- Functions of PM
- Major Steps of Setting-Up a PM Program
- Training on PM Activities
- Spare Parts Corrective Maintenance steps
- Corrective Maintenance Downtown Components
- How to reduce CM Time
Maintenance Planning and Scheduling
- Maintenance Pyramids of Excellence
- Maintenance work process
- Maintenance Planning Horizons
- Planning Process
- Maintenance – material link
- Pre-Job & Post Job Preparation
- Standard Job Plan
- Planner’s Role
- Scheduling & Backlog Management
- Best Practice
- Planning & Scheduling Tools
- Using Microsoft Project as planning tool “ workshop”
Maintenance Economics & Cost
- Types & reasons for Maintenance Cost
- Maintenance budget & Types
- Budget Preparation Approaches
- Maintenance Cost Estimation
- Chart of Accounts
- Budget Considerations
- Budget Summary
- Critical Path Method “CPM” Workshop
Computerized Maintenance System
- Difference between CMMS & EAM
- CMMS Capabilities & Objectives
- CMMS Functions
- CMMS Benefits
- CMMS Constrains
- CMMS Selection Steps
- CMMS Selection Criteria
- Package Demo “ Case Study”