Practical Operation, Maintenance and Testing of Diesel Power Generation Plants
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Practical Operation, Maintenance and Testing of Diesel Power Generation Plants Course
Introduction:
Diesel generating plants play a crucial role in power plants, industries, and commercial installations by providing continuous and emergency standby power. In today's demanding world, having a strong understanding of the basic operating principles, layout requirements, associated components, and maintenance practices for diesel power plants is essential for the career development of engineers and technicians.
Regardless of your specific role in the industry, whether you're a designer, purchase engineer, installation contractor, or maintenance engineer, having solid knowledge of diesel power plants is always beneficial. This workshop is specifically designed to familiarize you with various aspects of diesel generating power plants and their practical applications.
The workshop will draw examples from industry-standard practices, covering topics such as construction, layouts, applications, and maintenance procedures to ensure reliable and trouble-free operation of diesel power plants. Additionally, the workshop will delve into the various tests conducted during commissioning and maintenance checks to ensure proper and long-term functioning of diesel power plants.
The workshop will also cover essential systems such as fuel oil layouts, lube oil requirements, and control circuitry. By the end of the workshop, participants will have gained valuable insights into the practical implementation of diesel power plants and the necessary knowledge to ensure their efficient operation.
Course Objectives:
At the end of this workshop, you will gain valuable know-how related to diesel generating plants on:
- Combustion processes and engine operation principles
- Types and applications
- Fuel and lube oil requirements
- ISO ratings and terminologies
- Engine components and their functions
- Generator principles and construction
- Plant layout requirements for single and multiple units
- Associated control panels and operation
- Testing and commissioning procedures
- Plant performance troubleshooting techniques
- Good maintenance practices
- Mechanical Engineers
Who Should Attend?
- Mechanical Engineers
- Instrumentation and Control Engineers
- Electrical Engineers
- Project Engineers
- Maintenance Engineers
- Power System Protection and Control Engineers
- Building Service Designers
- Systems Planners and Managers
- Electrical and Instrumentation Technicians
Course Outlines:
Introduction:
- Power generation methods
- AC power vs DC power
- Single-phase and three-phase AC power
- Prime movers
- Power plant types
- Diesel power plants
- Advantages of diesel power generation
- Engine types
Diesel Technology and Classifications:
- Basic engine processes
- Reciprocating engines
- Spark ignition engines
- Diesel engines
- Dual fuel engines
- Speed classifications
- Service classifications
Basic Engine Design and Ratings:
- Design characteristics and formulas
- Turbocharger
- Ambient conditions
- ISO ratings
- Performance and efficiency
- Efficiency enhancements
- Engine speed
- Fuel combustion methods
Fuel Oil Systems and Layouts:
- Crude oil
- HSD, LDO, and heavy fuels
- Economics of fuel selection
- Pressure and temperature characteristics
- Viscosity
- Specific heat and temperature
- Specific fuel consumption
- Fuel filters and heaters
- Fuel nozzles and igniters
- Emission control
- Storage requirements
- Typical fuel system layouts and components
Lube Oil Systems:
- Lube oil specification
- Lube oil consumption in diesel engines
- Typical lube oil system layouts
- Viscosity and temperature
- Lube oil filters and heaters
Generators:
- Principle of operation
- Major components (field coils, commutator, DC output, regulator, armature, rotating diodes)
- Generator types
- Low voltage and medium voltage generators
- Typical circuitry
- Load types and generator sizing
- System grounding methods
- Faults and protection
- Performance evaluation and testing
Diesel Generating Sets