Roll Pass Design and Mill Operation
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Roll Pass Design and Mill Operation Course
Introduction:
A five-day course on Roll Pass and Mill Operations is being offered by us. We will go over the fundamentals of metal deformation, rolling steel, and roll pass design ideas during this period. Participants in the course will leave with the theoretical understanding, useful skills, and self-assurance needed to handle daily roll pass, quality, and production problems. Most engineers and mill operators pick up their trade from the more seasoned employees in the mill. The chance to take a step back and examine the rolling process independently of the demands of the manufacturing setting is not something that happens very often. That opportunity is provided by this course. We will examine the machinery, techniques, and roll pass design utilized in the hot rolled steel manufacturing process.
Course Objectives:
Upon the successful completion of this program, participants will be able to:-
· Develop a good understanding of roll pass design and mill operation
· Apply proper techniques, tools, and procedures on roll pass design and mill operations.
· Review and update knowledge on hot rolling concepts and the metallurgy of rolling for ferrous and non-ferrous metals.
· Identify the characteristics of flat pass design through its types of flat products and their tolerances.
· Evaluate rolling mill arrangements and mill layouts including various equipment considerations.
· Become familiar with the hot rolling concepts and the metallurgy of rolling for ferrous and non-ferrous metals
· Determine the different elements of roll pass design according to power, torque, and separating force calculation
· Know the rolling mill arrangements and mill layouts including various equipment considerations
· Become aware of the characteristics of flat pass design through its types of flat products and their tolerances
· Recognize the aspects of rounds and rod pass designs and become acquainted with round rolling sequences
· Characterize the various types of angles as well as several angle products and their tolerances
· Enhance knowledge on beams and channels through their products, tolerances, and sequences
· Apply several guiding and troubleshooting techniques in roll pass design and mill operation
Who Should Attend?
The program has been developed for those interested or involved in the hot rolling of steel. Typical participants will include roll pass designers, mill engineers, guide and set-up shop personnel, mill operators, and mill management personnel.
Course Outlines:
Hot Rolling Concepts
· The metallurgy of rolling
· Plastic deformation
· Average reduction and elongation
· Bite angle calculations and limitations
· Mass flow
Roll Pass Design
· Billet to product
· Rolling plan
· Breakdown sequences
· Spread
· Power, torque, and separating force calculations
· Creating and using power curves
Mill Layouts and Equipment Considerations
· Historical mill arrangements
· Reheating
· Rolling mill arrangements
· Finishing considerations
· Mill layouts
· Continuous mills
· Cross-country mills
Flat Pass Design
· Types of flat products and their tolerances
· Flat rolling sequences
· &nbs