Root Cause Failure Analysis
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Root Cause Failure Analysis Course
Introduction:
A company can identify the underlying cause of a product failure with the aid of a root cause failure analysis. What's more, it gives the manufacturer the knowledge they need to address and fix the problem that's causing the failure. An interdisciplinary approach is typically used in root cause failure analysis.
Course Objectives:
At the end of the Root Cause Failure Analysis training course, participants will be able to:
Develop and implement a sustainable world-class maintenance strategy
- Perform a systematic Root Cause Failure Analysis
- Develop an improved understanding of numerous maintenance environment variables, and of the relationships between them
- Understand, audit and optimize your maintenance process
- Understand the use and application of generic problem solving techniques
- Cascade the principles and benefits of the program to other employees
Who Should Attend?
Root Cause Failure Analysis Training course, is ideal for :
- Engineering and Technical Professionals and Supervisors from any industry
- Maintenance Planners and Coordinators
- Operations and Manufacturing Professionals and Supervisors
- Foremen and Team leaders
- Plant Engineers and Maintenance System Professionals
- Section Engineers and Planners
Course Outlines:
Problem Solving – Basic Principles
- Problem Identification Session.
- Terminology of RCFA.
- Decision Logic.
- Three Knowledge Types.
- Maintenance Maturity Indexing.
- Six Level Generic Performance Standard.
- Continuous Improvement.
- Exercises.
Sustainable Maintenance Performance Improvement 1
- Introduction to Modern Maintenance Practice.
- The SQC Performance Model.
- Reverse Risk Analysis.
- Maintenance /Operations Objectives and Resource Analysis.
- Complexity; Risk; and Variability Models.
- The Maintenance Cost Ratio.
- Solving of Delegate Problems.
- Exercises.
Sustainable Maintenance Performance Improvement 2
- Cross Referencing Operational Variables (Group Exercise)
- “Your Maintenance Costs are too High!”
- Sigma Sets: The Absolute Decision Standard
- Data / Knowledge Base
- Accuracy and Availability of Data / Cost relationship
- The Four critical stages of Data Maturity
- Logical Critical Thinking vs. Creative Lateral Divergent Thinking
- Case Studies: Analysis and Exercises.
Action Plan Development
- Introduction to TRIZ Methodology.
- Review of Most Suitable Techniques.
- Development of an “Instant Approach” to Problem Solving.
- Application of “Standard Questions”.
- Individual Delegate Requirements.
- Commercial Programs.
- Logistical Requirements for Practical RCFA implementation.
- RCFA Exercises (Analysis of Client Company Specific Problems).
Root Cause Analysis
- Maintenance Strategy Development and Implementation.
- Standard Pitfalls for Maintenance Improvement Initiatives.
- Generic Problem-Solving Techniques.
- Logical Problem-Solving Techniques.
- Creative Problem-Solving Techniques.
- Other Problem-Solving Techniques.
- A Systematic Root Cause Failure Analysis Methodology.
- Exercises.